The Powdea dosing system can be connected to automatic mixers for fully automatic production. We have successfully integrated our system with automatic mixers from San Cassiano, Diosna and Escher, for example.
The patented minor dosing guarantees 100% recipe compliance
The most critical part of the dosing system for the homogeneity and optimal composition of the products is the 100 % recipe precision of the small component dosing . The patented PreMix technology, based on Powdea’s know-how, allows the ingredients to be dispensed simultaneously, pre-mixing them before the actual dough mixer. Due to the premixing, the active ingredients of the dough, such as dry yeast and improvers, are evenly mixed with the dry matter, so that they are evenly distributed in the dough during the actual mixing step.
Dose up to 24 batches of dough per hour — just one dough maker will suffice
Our typical industrial bakery automatic dosing system consists of, for example, 2-5 existing or new silos, 6-8 Big Bags, 10 small ingredient dispensers, 2 pre-dough and a few liquids. Thanks to the system’s sizing and the patented Powdea PreMix ™ technology, it is able to dispense up to 24 medium-sized (300 l) dough batches into a dough bowl within an hour automatically and with high accuracy. One baker can easily handle the entire dough manufacturing process for multiple production lines
The modular structure allows for investment in stages
Because the Powdea dispensing system is modular, it can be installed in stages. The first phase may be limited to, for example, the installation of flour silos and the modernization of water dosing, as well as new state-of-the-art recipe control automation. The dosing system can later be upgraded by automating the dosing of liquids and small ingredients with Fluidmatic ja and Powdermatic ™ devices, for example.
Fits in to the bakery
Our equipment are very compact in size, so they are easy to place in even the tightest bakeries. The powder and liquid handling equipment can be placed, for example, in a raw material storage area, from where accurately weighed raw materials are transported along supply pipes to the production area..
Achieve consistent product quality thanks to controlled dosing
The dosing of raw materials is fast and accurate. Dosing automation monitors and controls the dosing of each ingredient. This ensures the homogeneity of the product, which reduces wasteful problems on the production line. Doses can be ordered individually from the system by prescription number or prescription name. Automation automatically proportiones the ingredients in the recipe when making a smaller dough. A dosing order can be placed directly according to the products required. For example, 2500 apple pies: automation calculates the number of dough portions required and creates an order queue on a separate order processing page
Recipe management and production control with Powdea Dough Master
Make your prescription dispensing digitally simple with the Dough Master ™ recipe management program that seamlessly integrates with the dispensing system. With Dough Master, you can conveniently create your recipes on your PC and display them on the baker’s dispensing terminal at the touch of a button. Thanks to the reporting of dosing results and production planning functions, you know what is happening in your production and are able to plan and anticipate your production.
Connect the dosing system to your ERP system
The control system can be connected to the bakery’s production control system. This allows, for example, the entry of orders and the monitoring of production from the office on a PC. Automation also keeps an accurate list of all ingredients and products
made. For example, the amount of flour in silos is always known. The production report can be printed for the desired period.
